2020/9/24  
Cleanest factory in Taiwan makes world-beating sterile medical masks (2020/08/13)
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  • 英文 English 
    Cleanest factory in Taiwan makes world-beating sterile medical masks (2020/08/13)

    Let's make a visit now to Taiwan's most fastidiously maintained mask factory. In order to comply with the European Union's stringent cleanliness standards, this factory is run as a completely sterile clean room. That means even sending a reporter inside is no mean feat.

    The machines are on 24/7. Meltblown and nonwoven fabric layers roll into the production line and come out folded and cut into the right shape. This mask factory aims for the highest standard of sterility.

    Our reporter dons a full-body suit and goes through a long series of steps to gain entry to Taiwan’s only fully sterile mask factory floor.

    Lin Shan-ting
    FTV reporter
    Inside this mask factory, because they’re creating a sterile environment, reporters have to wear this fully sterile protective suit, and workers are also fully kit up.

    There’s no chance for any microbes to stick to the masks. The air piped into the room is strictly controlled: kept below 25 degrees Celsius and 45% humidity, to achieve a “sterile clean room” status.

    Huang Chuan-sheng
    R and R Medical CEO
    In there we have these HEPA air filters, and also anti-bacterial and anti-viral facilities within the room.

    These “particle counters” monitor the presence of any remaining specks of dust or microbes.

    Huang Chuan-sheng
    R and R Medical CEO
    In Taiwan they don’t test the microbes or the germs. In the E.U. they require that masks have a microbial cleanliness rating of “30 CFU” or under. That means it will be very hard for your masks sent to the E.U. to pass the test, unless your factory is extremely clean or it’s a space that you’re disinfecting.

    It feels more like a medical-grade pharmaceutical factory than a normal industrial space. Foreign media outlets have visited to report on its winning of FDA and E.U. safety certificates.

    The space took tens of millions of NT to build, while each mask sells for just five or six dollars. But no price can be put on the value of a human life.
    中文 Chinese  
    直擊口罩國家隊! 無塵室打造高品質口罩

    台灣在這波疫情,輸出口罩幫助各國共同抗疫,獲得滿滿感謝。有口罩工廠,更是讓國際媒體紛紛跨海來採訪,因為這家工廠的口罩生產線環境很特別,比照半導體、製藥廠,打造完全無菌無塵的無塵室,甚至拿下歐盟跟FDA認證。來看我們鏡頭直擊。

    24小時不停機,熔噴布、表層不織布,滾動送進機器中,機器壓出摺痕,裁切出片片口罩,這家MIT口罩廠,拚得不只是產量,更是無菌"高質量"。

    穿上全套式無菌衣,記者直擊全台唯一"無菌室口罩工廠",標準SOP一樣都不能漏,才能進到生產線。

    [[民視記者 林姍亭]]
    “位在這間口罩工廠裡面,因為打造的是無菌環境,除了記者身上要穿上,全套式的無菌防塵衣,在這裡的工作人員,其實也是全副武裝”

    不讓"微生物"有任何附著在口罩上的機會,廠房更維持25度以下、濕度45以下的環境,要讓生產線達到"無菌無塵",就連空氣,也要管控。

    [[萊禮生醫總經理 黃雋盛]]
    “裡面這就是所謂,HEPA過濾裝置,加上我們有些滅菌的裝置,在這空間裡面”

    甚至還有"微粒子檢測儀",監控空氣中的細菌跟灰塵量。

    [[萊禮生醫總經理 黃雋盛]]
    “台灣沒有檢測所謂的微生物跟細菌,歐盟就有要求,每一個口罩上面,不能有超過30CFU的微生物標準,也就是說,口罩工廠不是一個非常潔淨,或是有滅菌的空間來講,基本上你送去歐盟做這樣的檢測,其實有一定的難度”

    無菌生產線,把"工廠"環境提升到"藥廠"等級,更拿下歐盟跟FDA認證,吸引國外媒體跨海採訪。

    一片口罩5、6元,但製作口罩的無菌生產線,就投入上千萬,而一切,都只因為疫情之下,人類的健康,無價。
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